Senior Research Scientist

We are seeking a senior-level individual contributor to join a dedicated team focused on sustainability, aiming to use a billion pounds of recycled raw materials and achieve a 2X growth plan. The Senior Research Scientist, reporting to the Director of R&D, will provide technical direction for major projects in developing PVC decking with over 60% recycled PVC resin. This role requires expertise in formulation and process technology to increase recycled content while delivering market-leading products. The candidate will develop an in-depth understanding of product technology and end-use performance, driving technical, cost reduction, and product projects for business growth.

Location: Scranton, PA, or Wilmington, OH (Greater Cincinnati Area). Relocation assistance available.

Key Responsibilities:

• Develop and utilize PVC products with over 60% recycled PVC resin.
• Collaborate with Return Polymers to characterize recycled PVC blends.
• Address diverse challenges in product/process development, improvement, field issues, manufacturing efficiencies, and outsourcing.
• Lead major projects impacting sales or process efficiency and several smaller projects.
• Innovate in product and process development.
• Present technical direction for key projects and programs.
• Network internally and externally to gather information and identify opportunities.
• Translate FFUs into product specifications and practice scale-up from experimentation to commercialization.
• Develop project schedules and present proposals to R&D and senior management.
• Integrate Lean/Six Sigma and continuous improvement into all projects.
• Work with external suppliers and partners for timely project completion.

Position Qualifications:

Education:

• PhD with 0-5 years of relevant experience, MS with 5+ years of relevant experience, or BS with 10+ years of relevant experience.
• Degrees in Chemistry, Materials Science, or Chemical Engineering preferred.
• Lean Six Sigma experience desirable.

Skills and Experience:

• Experience with formulation and extrusion of polymer systems for exterior use, preferably building products.
• Knowledge of outdoor and accelerated weathering test methods and product requirements.
• Familiarity with US and International Building Code requirements for exterior residential products.
• Proven publication record and experience with public speaking, technical literature contributions, and patent applications.
• Strong background in manufacturing systems, data collection, and statistical analysis.
• Successful interfacing with internal and external customers.
• Mechanical aptitude and understanding of manufacturing processes and technologies.

Desired Skills:

• Engineering Cost Savings, Analytical Skills, Lean Six Sigma, Quality Management Systems, New Product Development Management (Stage-Gate, Agile, DFSS), Manufacturing Systems, Production Processes, Extrusion, Problem Solving, Manufacturing Operations.

Candidates should be data-driven decision-makers, adept at multitasking, working with vendors and contractors, and maintaining a strong safety mindset. The ideal candidate excels at all levels of operational interaction and possesses strong analytical and follow-up skills.