Support automation equipment runoff and ensure successful transfer of plant automation from engineering commissioning to operational ownership. Deploys strong technical systems processes and programs to ensure ongoing excellence without deterioration. Design, develops, recommends, implements production tooling and fixtures, equipment upgrades and replacements for automated equipment and systems. Analyzes current manufacturing processes to identify continuous improvement opportunities. Works with manufacturing on facility layouts to accommodate new and upgraded equipment and production lines to ensure the most efficient systems in throughput, material flow, etc. Assists in assembly, testing, debugging, and commissioning of models, prototypes, and production units.
Essential Job Functions and Accountabilities
Investigates improvement potential in design, manufacturing and assembly of components or products
Recommends and implements changes to improve performance (i.e. machine throughput, quality levels, delivery lead times, line takt time, etc.)
Specifies and coordinates the development and fabrication of tooling, equipment, etc. to support continuous improvement initiatives
Expedites design, system, and component delivery to meet project requirements
Identifies and reports deviations from specifications, timing issues, and difficulties with meeting performance objectives
Produces accurate documentation, operating procedures, and provides operator training for production tooling and equipment
Conducts pre-installation site assessments and manages equipment utility installations
Engages and provides constructive input during all design phases of automation and manufacturing equipment
Heavily involved in commissioning of automation and manufacturing equipment, including debug, root cause analysis, problem solving and implementing sound solutions
Reviews and understands detailed specifications and plans
Prepares detailed designs according to specifications
Produces project supportive documentation, i.e. drawings, schematics, layouts, etc. which comply with drawing procedures and other engineering controls
Works closely with manufacturing staff and product engineering
Generates project justification documentation
Produces and manages project timelines, schedules, etc.
Supports maintenance with information regarding installation, troubleshooting, and adjustments
Calculates performance, outputs, limits, energy usage, etc.
Always conscious of safety in all activities
Estimated 5-10% travel to other facilities
Qualifications
Knowledge, Skills and Abilities
A minimum of 3 years experience successfully implementing automated equipment and continuous improvement projects within a hands-on manufacturing environment
Demonstrated ability and "hands-on" experience with troubleshooting automated assembly systems
Knowledge of implementing pneumatic, hydraulic, motorized, and/or robotic systems for the use of in-house automated manufacturing and assembly systems
Effective communication skills including technical writing